"Great" 45kw, 8~13bar, Energy Saving 30%~40%, Industry/Metallurgy/Mining Universal Use 2-Stage VSD Screw Air Compressor with Pm Motor and Frequency Inverter

• After-sales Service: Technical Support on Site
• Warranty: 12~24 Month
• Lubrication Style: Lubricated
• Cooling System: Air Cooling
• Power Source: AC Power
• Cylinder Position: Vertical
• Model NO.: TKLYC-45F-II
• Structure Type: Closed Type
• Installation Type: Stationary Type
• Type: Twin-Screw Compressor
• Power: 45kw
• Flow Capacity: 8.1~9.5m³/Min
• Working Pressure: 8~13bar
• Colour: Blue/Grey/Black/White/Customized
• Certification: CE & ISO9001
• Noise: Mute/Quiet
• Voltage&Frequency: 380V/415V/440V/480V/575V/660V 50Hz 60Hz
• Weight (Kg): 2200
• Driven Model: Permanet Magnet Variable Frequency Driven
• Rotor: Two-Stage Compression
• Transport Package: Standard Export Packing
• Specification: 2000× 1400× 1650mm
• Trademark: GREAT
• Origin: Tianjin, China
• HS Code: 8414809090
• Production Capacity: 200 Pieces/Month

Product Description

The GREAT PM VSD 2-Stage Compression Screw Air Compressor there are different models to choose from: the motor power from 15kw to 250Kw, the working pressure from 8Bar to 13Bar, the flow capacity from 2.2m³/min to 51.5m³/min. We can also customize according to your needs.

A. The Picture for GREAT PM VSD 2-Stage Compression Screw Air Compressor:

B. Products Introductions&Advantages for 15-250kw oil injected PM VSD 2-Stage Compression Rotary Screw Air Compressor:
Air End:
1. The two-stage air end has two independent compression units, using integrated design.
2. The air end is adopted the design concept of large rotor with low speed, the spindle speed is around 1500, low noise, low vibration.
3. The oil circuit design is optimized, forced atomized oil cooling is adopted between stages, so the air end is closer to isothermal compression.
4. The air end used the design of constant pressure ratio, less leakage, improve volume efficiency.
5. Reasonable wall thickness design, optimize the design cost.

Motor: 
1. Oil cooling high efficiency permanent magnet motor. Insulation grade F, protection grade IP54,adapt to the high dusty environment.  IE4 Efficiency motor efficiency.
2. Low noise, high efficiency, better life-span. Split design, Easy for installation and service
3. Without gearbox design, motor is connected directly with rotor through the coupling, high transmission efficiency. 
4. Independent cooling fan design, so that the motor cooling is not affected by the speed regulation.
5. Premium Magnetic material resist more than 180ºC temp.
6. Fantastic Energy Saving, save up to more than 30-40%.
 
Inverter : 
1. Dual variable frequency system: permanent magnet motor variable frequency + cooling fan motor variable frequency , one-piece integrated structure, extreme energy saving. 
2. Constant pressure air supply: the supply pressure is precisely controlled under 0.01 MPa. 
3. Constant temperature air supply: constant temperature set at 85 ºC, with the best lubrication 
4. Eliminates empty load, reduces the empty load energy consumption by 45%. 
5. Large Frequency range 30%~ 100% 
6. Vector air supply, accurate calculation, ensure that the air flow of Compressor is consistent with the demand of the user system. 
 
Intelligent control system : 
1. Direct display: discharge temperature, discharge pressure, operating frequency, current, power, running state, etc. 
2. Real-time monitoring of discharge temperature, discharge pressure, current, frequency fluctuation. 
3. Optional the Internet of things module, external cloud intelligent management system, realize the functions such as remote start-stop and remote online monitorin.

C. Component Details for 2-Stage Screw Air Compressor:

D. Product Feature:
The normal oil injected screw air compressor can achieve the usual power system exhaust pressure by only Single stage compression.  But from the view of energy consumption point, the use of 2-stage of compression can effectively reduce energy consumption. 

So, Tianjin Great air compressor co., LTD. has introduced 2-stage compression of energy efficiency screw air compressor.  The 2-stage compressed-jet screw air compressor has more capacity of 12% to 18% than the single stage compressed injection screw  air compressor with the equivalent power.  In other words, with the same amount of compressed air, the 2-stage compression can save an average of 15% of power compared with single stage compression.

The 2-stage compression of oil injected screw machine has the unique design of the air end, it will combined the single stage compression rotor and 2-stage compression rotor within a chassis, make each rotor can get optimal linear velocity by the gear directly rotating respectively, so the compression efficiency is higher. 

The 2-stage compression air compressor, take the built-in spray curtain of cooling, cooling effect is good, greatly reduces the temperature of compressed air, realize the nearly isothermal compression, and can reduce the pressure loss of between 1 class ~ 2 class, lower compression ratio and improve the compression efficiency.

E. The Technical Parameters of 2-Stage Screw Air Compressor:

Model	Working pressure (Mpa)	Flow capacity (m³/min)	Power (Kw)	Noise dB(a)	Cooling System	Over all dimensions (mm)	Outlet pipe diameter	Weight (Kg)
TKLYC-15F-II	0.8/1.0/1.3	2.7/2.3/2.2	15	66	Air Cooling	1500×950×1400	G1-1/2	800
TKLYC-18F-II	0.8/1.0/1.3	3.5/3.0/2.5	18.5	66	Air Cooling	1500×950×1400	G1-1/2	840
TKLYC-22F-II	0.8/1.0/1.3	4.0/3.5/3.0	22	66	Air Cooling	1500×950×1400	G1-1/2	860
TKLYC-30F-II	0.8/1.0/1.3	6.4/5.0/4.2	30	68	Air Cooling	1500×1000×1310	G1-1/2	1100
TKLYC-37F-II	0.8/1.0/1.3	7.0/6.0/5.5	37	68	Air Cooling	1800×1500×1510	G1-1/2	1100
TKLYC-45F-II	0.8/1.0/1.3	9.5/8.8/8.1	45	68	Air Cooling	2000×1400×1650	DN50	2200
TKLYC-55F-II	0.8/1.0/1.3	11.5/10.9/10.5	55	68	Air Cooling	2126×1326×1643	DN50	2600
TKLYC-75F-II	0.8/1.0/1.3	16.1/14.5/12.5	75	68	Air Cooling	2126×1326×1643	DN65	2850
TKLYC-90F-II	0.8/1.0/1.3	19.8/16.5/13.5	90	68	Air Cooling	2300×1573×1957	DN65	2950
TKLYC-110F-II	0.8/1.0/1.3	24.0/19.8/17.2	110	68	Air Cooling	2740×1600×2064	DN80	3000
TKLYC-132F-II	0.8/1.0/1.3	28.3/23.2/19.2	132	70	Air Cooling	2740×1600×2064	DN80	3100
TKLYC-160F-II	0.8/1.0/1.3	33.3/28.4/23.6	160	72	Air Cooling	3100×2000×2404	DN80	5400
TKLYC-185F-II	0.8/1.0/1.3	38.5/33.3/28.4	185	72	Air Cooling	3100×2000×2404	DN80	5600
TKLYC-200F-II	0.8/1.0/1.3	41.3/38.5/33.5	200	75	Air Cooling	3100×2000×2404	DN80	5800
TKLYC-220F-II	0.8/1.0/1.3	46.0/40.8/37.6	220	75	Air Cooling	4000×2150×2452	DN100	6100
TKLYC-250F-II	0.8/1.0/1.3	51.5/44.9/40.3	250	75	Air Cooling	4000×2150×2452	DN100	6200

F. Applications:

G. Certification:

H. Packing:

I. Company Profile:

J. Our Service:
1. After-sale Service
    1). Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
    2). Warranty: One year for the whole machine two year for air end , and spare parts will be provided with best price.
    3). Over board engineer service is available.

2. Special Customized Service
    1) Full OEM
      • Quantity: at least 5 pcs
      • In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
    2) Half OEM
      • Quantity: no limit
      • Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
    3) Logo OEM
      • Quantity: no limit
      • Only the logo will be changed to yours, and no extra fee will be charged.

3. Overseas Engineer Service
    We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.

K. FAQ:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company. 

Q2: What the exactly address of your factory?
A2: Our company is located in the West of the cross of Yijing road and Siwei road, Dongli Economic Development Area, Tianjin, 300300, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and two years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome.